Prodrill is a famous brand for professional manufacturing of Excavator Mounted Rock Machines includes: Hydraulic Rock Breaker (Excavator Mounted Hammer) - Especially our silent breaker is excellent low noise breaker - Super Wedge (Excavator Mounted Rock Splitter) - Rock Drills ( Excavator Mounted Rock Drills )
Jumbo Super Wedge :
Prodrill Jumpo Super Wedge as attachment is designed for most of hydraulic Excavators to form Excavator Mounted Jumpo Splitter which can be used for large volumes of hard rock where blasting is not practical or allowed, also not suitable for traditional hand-held hydraulic rock splitter working like DARDA or Prodrill rock splitter.
Its Working principle is Like universal Hydraulic rock splitters consist of two wedges which are inserted in a pre-drilled hole and a hydraulic cylinder is pushing out a over-sized center wedge between the two side super sized counter wedges forcing them to separate.
This new design, it is more advance and high efficiency and productivity than traditional hand held hydraulic splitter. There are two model of Jumbo Super Wedge, Vertical Fix type , Rotation type, according to their purpose and size of machine.
For vertical applications (shaft-sinking, open pit excavation), the rock splitter is mounted on a chain or wire from a conventional excavator of 12-tons class or larger.
For horizontal applications (tunneling), the splitter is mounted on a specialized carrier with telescopic boom and rotator for rotation 360 degree.
RSW-1200 (Rotation Type)
| Hole Diameter | 64-90mm |
| Oil Pressure | 60Map |
| First Split size | 20mm |
| Second/Third Split size | 100mm |
| Theoretical max Split force | 2400T |
| Splitter Stroke | 800-1000mm |
| Counter Wedge Length | 64-90mm |
| Counter Wedges Effective Length | 600mm, 800mm, 1000mm |
| Recommend Drilling depth | 1300mm |
| Swing angle | 360o |
| Self Adapting adjusted angle | 15±3o |
| Vertical rotary angle | 270o |
| Time Split one angle hole | 30-60s |
| Horizontal altitude difference of forward and reverse installation | 2400mm |
| Total Weight | 1600kg |
VSW-1200 (Fixed Type)
| Hole Diameter | 64-90mm |
| Oil Pressure | 60Map |
| First Split size | 20mm |
| Second/Third Split size | 100mm |
| Theoretical max Split force | 2400T |
| Splitter Stroke | 800-1000mm |
| Counter Wedge Length | 64-90mm |
| Counter Wedges Effective Length | 600mm, 800mm, 1000mm |
| Recommend Drilling depth | 1300mm |
| Swing angle | vertical |
| Time Split one angle hole | 30-60s |
| Horizontal altitude difference of forward and reverse installation | 2400mm |
| Total Weight | 1200kg |
Work process
a. Drill the hole of which diameter is bigger than 80mmØ and 1~3 meter deep by crawler drill, or Prodrill Excavator- Mounted Rock Drills available.
b. Switch on the Power switch on the control box.
c. Control the counter wedge is toward free face by wedge turning lever
d. Put the power jumbo cylinders into the holes and then push the rock toward the free face side. e. Super wedge rock splitters consist of two over size wedges which are inserted in a pre-drilled hole and a hydraulic cylinder is pushing out a jumbo center wedge between the two side wedges forcing them to separate
f. Push down the center wedge by lever on the control box , Totally 12,000~ 24,00 ton power pushes the rock for 2-4 minute and then the rock will be split.
g. Breaking the rock, pull out the center wedge to the end.
h. Take out the wedge set from the hole for next hole break job.
Advantages:
Safety : Vibration free, noise free
High Efficiency : about 1 to 1.5 meter for one time about one cubic meter splitting with highest productivity due to a very high splitter force, 3 times -6 times power than DARDA rock splitter. rock splitting of 200 cubic meter per day with two crawler drill.
Adoptability: Prodrill Jumpo super wedge rock splitters can be attached to almost any kind of hydraulic excavator from 12 ton and up.
Simple and easy use and low cost in repair. Just one Excavator can do Splitting, Digging and Cleaning. Installation of Super Wedge to excavator is so easy needs just 20 minutes. Prodrill use the same type of hydraulic oil pipe line as hydraulic breaker. Even man power, only one or two workers are enough to operate including operator of excavator.
Welcome to Visit us
Xiamen PRO Drill Equipment Co., Ltd is a specialized company of Rock Tools, which is experienced in developing and manufacturing Top hammer and DTH rock drilling equipments. The main products include high, medium and low air pressure DTH hammers and bits, Symmetric and eccentric overburden advanced casing drilling tools, and Threaded button bits, Drill rods and Couplings, also
Air grinder for button bit, chisel bit, Diamond grinding cup for cemented carbide
Reconditions and sharpener.
PRO Drill Rock Tools can be perfectly matched with the world famous brand such as Atlas Copco, Sandvik, Ingersoll-Rand and other well-known manufacturers' Drill rigs and they are widely applied to varies of areas including blast holes, earthwork projects, mineral exploration, water-well, construction, geo-thermal exploration.
PRO Drill plants has introduced the most advanced manufacturing equipments and technology in the world, such as Electro-hydraulic forging hammers for forging process, Germany atmosphere-controllable sealed quench furnace for heat treatment, Super CNC machines and Processing Centre for accurate finishing and experienced staff in metal machining all contribute to the high performance rock tools.
In response to the demand from dimensional stone quarry, we also offer all kinds of splitting, pushing and grinding tools like Expansive Mortar, Soundless Cracking Agent Shims and Wedges, Hydraulic Rock Splitter, Cyliner Type Rock splitter, Hydro bag, Air Pushing Bag and Cemented Grinding Stone are available as integral services working for the worldwide quarry owners.
Our believe that innovative think drives the delivery of quality rock tools to customers, . Prodrill rock drilling tools are renowned for their great reliability, excellent and even quality and long services life with an expertise direct to any corner of the world.
We are committed for groundbreaking solution of drilling and Splitting & cutting for your unique operation in quarrying, mining and construction project. Looking forward to hearing from your enquiry.
