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Hydrostatic Testing Machine for LPG Gas Cylinder Repairing Line

Hydrostatic Testing Machine for LPG Gas Cylinder Repairing Line
Price: US $ 600000plant
Min Order: 1plant
Pay Type: L/C,T/T,D/P,Western Union,Paypal
I. Machinery list
 

Equipment name

Model

Unit

Residual liquid removal machine

YCH-1

set

Manual type pour residual frame

 

set

Valve mounting and dismantling machine(dismantling)

YJ-2

set

LPG Cylinder incinerator furnace

YFL-1

set

Equipped with additional device:

TL-1B cylinder loading and unloading device

 

set

desulphuration and dust removing device

TL-1

set

Forced air cooling

 

set

Automatic Hydro testing machine

 

 

YS-4C Hydro water pressure testing machine(22kg) with video scanning serial code & testing record

 

set

YS-4C Hydro water pressure testing machine(50kg) with video scanning serial code & testing record

 

set

AH-28 Pump Station

 

set

YC-6T Shot blasting & derusting machine

 

set

CPS/X-1 Type Automatic Cylinder loading & unloading mechanical arm

 

 

Bag-type dust collector

5.5KW

 

Zinc Metalizing Machine

 

 

Powder coating line

 

set

Valve mounting and dismantling machine(mounting)

QFL-1

set

Air leakage testing machine(22kg)

YQ-3

set

Air leakage testing machine(45kg&50kg)

CM-3

set

Air injection gun/distributing air cylinder

 

set

Vacuum machine

2X-15

set

YF-1 Valve calibration machine

YF-1

set

PSJ-1 Lifting platform

 

 

GS-1 Roller conveyor

 

 

Burst Pressure testing machine

 

 


II. Technical specification:


1. Residual liquid removal machine

Used for the recycling of residual gas and liquid in the LPG cylinder.

1. Power:7.5kw

2. Gas & liquid separator:0.4m³

3. Air source pressure:0.4-0.6Mpa

4. Turnover period:<30s/time

5. One time residual cleaning time:≥2min

6. Overall size:4700*1500*2050mm

7. Working efficiency: 125 cylinders/hour
  

2. Valve mounting and dismantling machine

Suitable to mounting and dismantling the valves of model

YSP-10, 15 and 50 LPG cylinders.

1. Motor power:1.5kw

2. Drive speed ration:1:30

3. Main shaft speed ration:31r/min

4. Air source pressure:0.5-0.6MPa

7. Working efficiency: 125 cylinders/hour

8. Overall size:600*600*1800mm





 

3. LPG Cylinder Incinerator furnace
Used for burning off the paint on the old cylinders and liquid inside the cylinder          

1. Furnace chamber temperature setting: <400ºC

(On the basis of meeting the requirements of burning bottles)

2. Workpiece temperature: ≈400ºC

3. Consumption of gas and fuel: Fuel burner type(100,000kcal), 4~5Kg/h·set

4. Power supply: 3.3Kw

5. Speed ratio: 493

6. Overall dimension: 15000 x 1500 x 1800mm

7. Working efficiency: 125 cylinders/hour
 

4. YS-4C Automatic Hydro pressure testing machine

Air pressure: 0.6Mpa

Water test pressure: 3.2Mpa (adjustable)

Holding time: 60s

Irrigation time: 90s

Dewatering time: 50s

Motor power: 3KW

Weight of machine: 4ton, 6ton

No. of stations: 6 station

Size of cylinder available: 320*700-420*1250mm

5. Shot blasting & derusting machine




6. Fully-automatic powder coating line


 

7. Valve moutning and dismantling machine (mounting)

Parameter is similar as No.2. Valve mounting and dismantling machine  
 

8. Air leakage testing machine

1. Working pressure testing: 2.1MPa

2. Air cylinder working pressure: 0.5~0.6MPa

3. Working efficiency: 150pcs/hour(on basis of YSP-15 standard), 6 stations

4. Weight: 3T

 

9. Vacuum machine

1. Pumping rate: 15L/S

2. Ultimate pressure: ≤6×10-2 Pa

3. Motor power: 2.2Kw

4. Temperature rise: ≤80 ºC

5. Noise: ≤80 dB(A)

6. Inlet diameter: Φ40 mm

7. Pump revolution speed: 320 rmp

8. Oil consumption: 2.8L

9. Overall dimension: 790mm*530mm*540mm

10. Weight: 190kg

11. Working efficiency: 75pcs/per machine/per hour
 

10. The cylinder valve calibration table

The machine is used to align the LPG cylinder valve.

1. Medium pressure air pressure:>2.1MPa

2. Testing pressure: 2.1Mpa

3. Air cylinder working pressure: 0.4-0.5MPa

4. Test medium: Compressed air

5. Working efficiency:75pcs/h
                       

11. Printing machine

The machine adopts the scraper printing principle, it is suitable

for cylinder inspection center and cylinder manufacturer.

It is ideal LPG cylinder printing equipment.

1. Working efficiency:150Pcs/h

2. Air source pressure:0.5-0.6Mpa

3. Printing cylinder specification: QGB50×400MF2

  Bottle cylinder specification: QGB50×200MP2

  Pressing cylinder specification: QGB50×100MF1

4. Overall size:1200*800*1220mm

5. Weight: About 200kg


12. Automatic Zinc metalizing machine

1. Arc spraying zinc machine total power: 15KVA*N

2. Vacuum cleaner engine power: 5.5KW

3. The compressed air input pressure: 0.55~7Mpa

4. Diameter of the zinc wire: 2-3mm

5. Rated input voltage: 220V~280V

6. Productivity: Max. 90 pcs/hour

7. Zinc wire consumption: 93 kgs/hour

8. Full load power of zinc metalizing line: 50KW

Consumption of 0.5-0.7Mpa compressed air : 8m³/min


III. Introudction of our company

We are professional manufacturer of solar water tank machinery, LPG&LNG cylinder and steel drum welding equipment with many years of experience. We are improving technologies all the time and developing welding machinery market. We provide clients with inner and outer solar water tank, LPG&LNG cylinder, fire extinguisher, and steel drum welding machine and system solutions, including circumferential seam welding, longitudinal seam welding, nozzle welding, jacket layer welding system, etc...Due to highly automatic, simple operation and reliable quality welding equipment, they are popular and well accepted in many industries: pressure cylinders, fire extinguishers, solar water tank, stainless steel tanks, etc...Our machinery have been exported to many countries, such as Russia, US, Australia, Turkey, Vietnam, India, Ukraine, etc...We can customized all our equipment according to different clients requirement.

We hope to cooperate with friends at home and abroad to create glorious future together.

IV. Customer reference list
 
1 .TK Group in Bangladesh 
 
2. Hangzhou Yuhang Zhangshan Steel Cylinder Co.,Ltd.http://www.gangping.com, it is 3rd biggest LPG gas cylinder manufacturer in China, daily output is 18000pcs including all sizes from 2kgs to 50kgs.
 
3. TPA is manufacturing extremely high quality LPG cylinders for North America, European,UK and Australia. http://www.tpagas.com, we supplied automatic welding line for their China plant in Dongguan. Now we are building new LPG gas cylinder factory in Vietnam, Hangphone, at the end of August , 2017, it will be set up and commissed.
 
4: Shandong Huanri Group co.,Ltd., http://en.huanrigroup.cn/products_list/pmcId=24.html, they are biggest and strongest cylinder manufacturer in China, they bought our machines both for 12.5 and15kgs manufacturing and 50kgs manufacturing. 
 
5.AYGAZ in Turkey www.aygaz.com.tr, last week, they have already ordered the complete welding line at us after comparing with SAW welding.
 
6. Manchester Tank from USA
 
7. Sahuwala Cylinder in India

 8. Delta LPG Limited (SEACOM Group), they are setting up a new plant and we will take responsible for their 12.5kgs and 33kgs production line.


Prod Model: HLT
Cylinder Size: 3~50kgs
Brand: Comflex
Control: PLC
Overseas Installation: Available
Warranty: 1 Year
Product Name: Hydrostatic Testing Machine for Repairing Line
Automatic: Full Automatic
Payment: Tt
Turnkey Project: Available
Customized: Available
Pressure Level: Medium Pressure (',1.6MPa≤p<10.0MPa)
Condition: New
Storage Medium: Gas
Longterm Machinery Technologies are leading supplier of complete turnkey solutions for the LPG cylinder production facilities to manufacture all sizes/types of LPG gas cylinders. The whole process from blanking and body forming line, full automatic welding line, heat treatment, full automatic hydrostatic testing line, powder coating and finishing line.

Especially we have the best and automatic welding line from automatic trimming, joggling, valve bung welding, handle and bottom welding to automatic MIG body welding, the whole line involves only 7 workers, but output is 2000PCS per 8hrs.

We have been focused on cylinder welding technology since 30 years ago. During last 30 years, we keep improving our technologies on welding(TIG, MAG, MIG, SAW)and make a lot of improvement from SAW welding to MIG welding on LPG gas cylinder. Our equipment are widely used Aerospace, Petrochemical, Pressure Vessels, etc...We generated big profit by saving cost and improving welding quality on welding for our customers from all over the world, America, Russia, Turkey, Vietnam, India, Thailand, Bangladesh, South Africa, etc...

I. Production Line of LPG Gas Cylinder

Including circumferential seam welding machine

Longtitudinal seam welding machine

Hydraulic leakage test

Automatic trimming machine

Valve seat welding machine

Foot ring welding machine

Protection enclosure welding machine

End dish shaping machine

Annealing furnace

Shot blasting machine

Sandblast machine

2. Production line for Solar Water Tank

Including pressurized and non-pressurized solar water tank manufacturing line

The main equipment are as follows:

Circumferential seam welding machine

Longitudinal seam welding machine

Pipe fitting welding machine

Hole punching machine

Grooving machine

3. Production line for Steel Drum Manufacturing Line

Sheet rolling machine

Spot welding machine

Longitudinal seam welding machine

Grooving machine

Leakage testing machine

Flanging machine

Sealing machine

4. CNG Tank & Fire Extinguishier Spinning machine

Send your message to this manufacturer

  • Wuxi Longterm Machinery Technologies Co., Ltd.

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