Hybrid wheels ensure higher material removal without compromising on the surface finish, while ensuring considerable reduction in cycle times. These wheels can be used for both Fresh tool manufacturing and re-sharpening, on CNC Tool and Cutter Grinders.
Hybrid wheels can provide below benefits:1)Extremely high stock removal rates
2)Maximum cutting ability
3)Easy dressing
4)Higher productivity
5)Shorter process time during flute grinding
6)Low grinding forces
7)High process stability
8)Quiet and even grinding process
9)Best tool quality
Hybrid diamond and CBN wheels are used for Fluting, Clearance & Gashing grinding operations.
| Fluting wheel 1A1 |
| D | T | H | X | Grit | Bond | Conc. |
| 75/100/125/150 | 6/10/12/15/20 | 20/31.75/32 | 10 | D107-D54 | Hybrid | 100%-125% |
1A1 wheels are used for grinding the tool fultes to remove massive amounts of stock.
Recommended speed is 14 - 18m/s.
| Gashing wheel 1V1 |
| D | T | H | X | V | Grit | Bond | Conc. |
| 75/100/125/150 | 6/10/12/15/20 | 20/31.75/32 | 10 | 10/15/30/15/60 | D107-D54 | Hybrid | 100%-125% |
1V1 wheels are used mainly for gashing. Also can be used for fluting if angle less than 20 degrees.
Recommended speed is 20 - 30m/s.
| Gashing wheel 12V9 |
| D | H | U | X | V | Grit | Bond | Conc. |
| 100/125 | 20/31.75/32 | 3 | 10 | 45 | D107-D54 | Hybrid | 100%-125% |
12V9/45 wheel is an alternative for Gashing to replace 1V1 wheel.
Recommended speed is 20 - 30m/s.
| Clearance wheel 11V9 |
| D | H | U | X | V | Grit | Bond | Conc. |
| 100/125 | 20/31.75/32 | 3 | 10 | 45 | D107-D46 | Hybrid | 100%-125% |
11V9 wheel are used for grinding cutting edge of OD and ends. Need finer grit size to offer better
surface.
Recommended speed is 25 - 35m/s.
With 40 years experience in Superabrasive industry, E-Grind Abrasives is a very reliable partner in supplying full range of Diamond and CBN grinding wheels for many industries: Woodworking, Die&Tooling, Bearing, Paper-Making, Automobile, Aerospace, Semi-Conductor...Our technology and bond systems are from US and Europe. Our producing machines are mainly imported from US, Europe, Japan and Taiwan; Specially we have 6 CNC machines for the machining and grinding our products; And the testing machines are also from Japan and Europe. All of these make our products to be premium grade with high tolerance and to meet US and Europe standard and level. Our capacity is 30, 000PCS of Diamond CBN wheels per month; Meanwhile we have more than 3000 sets of mold available; More than 4000 wheel specs; Thousands of standard wheels in stock; Customs made wheels are always available. All these make us able to supply wheels in fast delivery time: 5 days for urgent items and 14 days for standard items.
